Heavy-Duty Layered Wire Shelving
1. Overview of Heavy-Duty Layered Wire Shelving
1.1 Definition and Structural Features
1.1.1 Basic Structural Components
Heavy-duty layered wire shelving is primarily composed of uprights, beams, and wire mesh layers. The uprights are made of high-quality cold-rolled steel, the beams are mostly welded beams, and the wire mesh layers are made of welded cold-drawn steel wires. The overall structure is robust and has a strong load-bearing capacity.
The uprights can reach a height of 12 meters without any joints in the middle. The connection between the beams and the uprights is reliable and easy to assemble and disassemble. Locking nails are used to prevent the beams from being lifted by forklifts during operation, ensuring the stability and safety of the shelving.
1.1.2 Application Scenarios and Advantages
1.1.2.1 Wide Range of Applications
It is widely used in manufacturing, third-party logistics, and distribution centers. It can meet the storage needs of different enterprises for both a variety of small-batch items and a few large-batch items.
It is extensively applied in various industries such as electronics, logistics, military industry, chemical industry, automotive, mechanical manufacturing, cold chain, food, tobacco, pharmaceuticals, clothing, power, new energy, etc., providing efficient storage solutions for enterprises.
1.1.2.2 Unique Advantages
It has a strong load-bearing capacity, with each layer capable of supporting 1-5 tons, which can meet the storage requirements of large-sized goods. The fully assembled structure is detachable and easy to install. It can be customized according to the size, weight, and characteristics of the goods.
The wire mesh layer design prevents items from falling from above. It can be installed without any tools and can be directly placed between the beams. It is convenient to use, cost-effective when used with heavy-duty shelving, and provides a stable placement for goods.
2. Selection and Design of Heavy-Duty Layered Wire Shelving
2.1 Size and Specification Selection
2.1.1 Uprights and Beams Specifications
Uprights come in specifications such as 6080, 7090, 70100, etc., while beams are available in 5080, 50100, 50120, 50140, 50160, etc. The appropriate specifications can be chosen based on the warehouse space size and the weight of the goods to ensure the load-bearing capacity and stability of the shelving.
For example, for warehouses storing heavier goods, larger specifications of uprights and beams can be selected; for warehouses storing lighter goods, smaller specifications of uprights and beams can be chosen to reduce costs.
2.1.2 Wire Mesh Layer Size and Mesh Specifications
The length and width of the wire mesh layer can be customized according to the size of the shelving and the goods. Common mesh specifications include 5050, 50100, 2525, 5025, etc. The choice of mesh size should consider the size and storage method of the goods to ensure the stability and safety of the goods.
For shelves storing smaller goods, wire mesh layers with smaller mesh specifications can be selected to prevent goods from falling through the mesh; for shelves storing larger goods, wire mesh layers with larger mesh specifications can be chosen to improve the ventilation and light transmission of the shelving. It is especially suitable for the storage of irregular pallets.
2.2 Design Points and Precautions
2.2.1 Shelving Layout Design
When designing the shelving layout, factors such as the warehouse's plan shape, column grid arrangement, and aisle width should be considered. The direction and spacing of the shelves should be reasonably planned to fully utilize the warehouse space and improve the storage capacity utilization rate.
At the same time, the storage and retrieval methods of the goods and the operation requirements of the handling equipment should be considered to ensure that the shelving layout matches the logistics process and improves the efficiency of warehousing operations.
2.2.2 Safety and Stability Design
The design of the shelving should comply with relevant safety standards and regulations to ensure the safety and stability of the shelving during use. The base plate of the uprights should be fixed to the ground with expansion bolts to enhance the stability of the shelving.
Factors such as the anti-overturning capacity and seismic performance of the shelving should be considered. Measures such as setting up diagonal braces and cross braces should be taken in the design to improve the structural strength and stability of the shelving.
3. Installation and Maintenance of Heavy-Duty Layered Wire Shelving
3.1 Installation Process and Precautions
3.1.1 Installation Steps
First, install the uprights on the ground, then install the cross braces and diagonal braces to form the upright assembly. Next, install the beams between the upright assemblies to complete the main frame installation. Finally, install the wire mesh layers and other accessories, such as partitions and pallet rack guides.
During the installation process, ensure that the connections between all components are secure and reliable, and the installation accuracy meets the requirements to ensure the overall performance and safety of the shelving.
3.1.2 Installation Precautions
Before installation, the warehouse floor should be leveled to ensure that the floor flatness meets the requirements to prevent the shelving from tilting or becoming unstable after installation. Installation should be carried out strictly according to the design drawings and installation instructions to avoid installation errors.
After installation, a comprehensive inspection of the shelving should be conducted to check whether the connections of all components are secure and whether the verticality and levelness of the shelving meet the requirements. Any problems found should be adjusted and handled in a timely manner.
3.2 Maintenance and Care
3.2.1 Routine Maintenance
Regularly clean and inspect the shelving, remove dust and debris from the surface of the shelving, and check whether there are any damages, deformations, or looseness in the components of the shelving. Any problems found should be repaired or replaced in a timely manner.
Maintain the surface coating of the shelving. If coating脱落 or damage is found, it should be repainted in a timely manner to prevent the shelving from rusting and corroding, and to extend the service life of the shelving.
3.2.2 Regular Inspection and Maintenance
Regular structural safety inspections of the shelving should be carried out to check whether the load-bearing capacity of the uprights, beams, wire mesh layers, and other components of the shelving meets the requirements, and to check whether the connecting parts of the shelving are loose or damaged to ensure the safety and stability of the shelving.
The usage of the shelving should be recorded and analyzed. The layout of the shelving and the storage location of the goods should be adjusted in a timely manner according to the storage situation and usage frequency of the goods to improve the utilization efficiency of the shelving and the retrieval efficiency of the goods.
4. Selection of Heavy-Duty Layered Wire Shelving Suppliers
4.1 Supplier's Qualifications and Reputation
4.1.1 Certification
Choose suppliers with relevant certification, such as ISO9001 International Quality System Certification and European CE Certification. These certifications indicate that the supplier's product quality and service level meet international standards and can provide reliable products and high-quality after-sales services.
For example, Jinan Chuangmei Warehouse Equipment Co., Ltd. has passed the ISO9001 International Quality System Certification in 2008, and many of its products have passed the European CE Certification. Its product quality and service level have been internationally recognized.
4.1.2 Reputation and Word of Mouth
Understand the reputation and word of mouth of the supplier. You can check the supplier's customer reviews and case displays to understand the supplier's product quality, service attitude, delivery capability, and other aspects of performance. Choose suppliers with good reputation and positive word of mouth.
For example, Jinan Chuangmei Warehouse Equipment Co., Ltd. is a well-known domestic shelf manufacturing enterprise. It has many well-known enterprise customers, such as Coca-Cola, Samsung Electronics, Unilever, etc. Its product quality and service level have been highly recognized by customers.
4.2 Supplier's Products and Services
4.2.1 Product Variety and Quality
Choose suppliers with a wide variety of products and reliable quality. They should be able to provide heavy-duty layered wire shelving in various specifications and models to meet the needs of different users. At the same time, the supplier should have a strict quality control system to ensure that the product quality meets the standards.
For example, the heavy-duty layered wire shelving of Jinan Chuangmei Warehouse Equipment Co., Ltd. is made of cold-rolled steel. The materials are sufficient, and the load-bearing capacity is stronger. The surface is treated with six processes, including degreasing, derusting, surface conditioning, phosphating, spraying, and baking, and the product quality is excellent.
4.2.2 After-Sales Service
Choose suppliers that provide comprehensive after-sales services, including free design planning, on-site measurement, door-to-door installation, and replacement of damaged goods. They can provide users with all-round solutions and solve users' worries.
For example, Jinan Chuangmei Warehouse Equipment Co., Ltd. provides on-site measurement, free design planning, door-to-door installation, and replacement of damaged goods. It provides one-stop warehouse shelving solutions for users.
